Volume 36
Recently I have published a few articles in Coal Asia and I also took part in the conference as the key speaker. In Coal Asia magazine I had an article about Mining Fair in Katowice, Poland and promotional article about Poland mining industry.
2nd Unlocking Sumatra Coal Potential Conference
in August 2013
Below you will find photos and short summary from friend Mr. Ian Wollff. Later there are those two articles as well.

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I had 30 minutes speech and 25 slides presentation.
Recognition of Appreciation
The International Fair of Mining, Power Industry and Metallurgy "Katowice 2013"
in September 2013
The fair attracts usually more than 30
thousands of visitors but next year is going to quite special as the organizer
PTG plans to double its size on the available grounds – construction of the new
facilities nearby could be observed – as there is more applicants than feasible
space (100% occupancy rate). The fair is located in “Spodek” a multipurpose round
arena complex. Its Polish name refers to a flying saucer as its impressive shape
resembles a large UFO object. Katowice is a
capital for the mining activities and a leading industrial city in Poland
surrounded with over 5 millions inhabitants within 15 km radius and easy access
to its airport. Majority of the Polish mining companies and machinery producers
have their headquarters located there. As the representative from an Indonesian
company I spent all my four days busy running only the big ones as it was not
possible to visit all I wanted due to limited time but also because the Polish
famous hospitality - they kept me talking about Indonesian market.
Few of the Polish companies have already
established their office in Indonesia
and another few are on the way. Definitely there is a potential for cooperation
between countries, especially when Poland has enormous experience in both
underground and open-pit mining, minerals beneficiations (cupper, coal), heavy
duty machinery development and all types of services including mine designing.
One of the biggest European open pits Bełchatów coal mine is also located in Poland
with the annual coal production at around 50
million tones.
Of coursePoland is far
away and Indonesia is
exposed to all international brands, but do not be mislead, in many occasions
OEM producers are based there - as not much of the coal mining activity was
left in West Europe . Polish machinery industry
and design bureaus offers its equipment and solutions at quality recognized
around the world, yet at very competitive price.
Of course
The significance of this fair can be simply explained
on cultural basis. It is one and big held biennially as opposed many small ones
organized in Indonesia .
Technological break troughs and innovations in mining take a while to develop
and test. Reputable companies devoted to their product ensure their expertise
on fields in homeland. By expressing this
I would like to invite you to Poland to see what is possible; thus is to have a visit in underground mine, at open pit operation or observe advanced infrastructure solutions like conveyor systems. I hope to see you there in 2015.
I would like to invite you to Poland to see what is possible; thus is to have a visit in underground mine, at open pit operation or observe advanced infrastructure solutions like conveyor systems. I hope to see you there in 2015.
For Coal Asia, Robert Machnik
from PT Gistec Prima.
The strength of Polish mining industry comes from experience, advance technology and hundreds years of tradition
Poland is the 6th largest economy in European Union (EU)
by both population and GDP. More over the country is considered to be a green
zone while others members of EU during recession encounter more or less
troubles. This 38 million population nation has a significant mining industry that
is ranked as no. 9 for the total global output with approximate 145 million
tons per annum (2,4% of worldwide share) and ranked no. 10 for estimated proven
coal reserves – almost 8000 million tons (1,6% of global share). The production
of the anthracite & bituminous coal at the level of 80 million ton comes
from underground mines, while sub-bituminous & lignite coal at the level of
65 million tons comes mostly from open-pit operations. A unique mine is a Bełchatów Coal Mine with a
50 million ton of lignite output per year. As it is one of the largest surface operations
in Europe and is located nearby the largest coal fuelled thermal power plant in
Europe. The Bełchatów Power Station - 5,053 MW capacities produces 28 TWh of
electricity per year, or 20% of the total power generation of the country. In
short Poland hosts the largest coal reserves in Europe and has a noteworthy
number of underground mines - over 30 units which are fully operational and win
a steam and coking coal. Most of those underground mines are entered via shafts
and reach as deep as 800-1000m and in few cases even deeper. As the result 29
of them are classified as gassy where 20 of them are utilizing some methods of
degasification and 14 are using the drained methane for electric energy or heat
generation. Longwall is the excavation method applied in those underground
mines. A typical mine has a few (2-4) longwalls and excavates about 3-4 min ton
per year and employees approx. 4 thousand miners. Of course there are also
bigger mines and outputs reaching above 15 000 tons per day from a single
longwall but in general underground mines are labor intensive and require heavy
infrastructure when compared to any pit-operation.
How is the experience of Poland valid to Indonesia?
The global economic condition
thus is the price of the energy coal is pretty much the same for all global
players. Therefore current price between 70-80 USD per ton and even 60 USD per
ton applies equally. In Poland underground mines can compete with the imported
coal up to 500 km away from the mine site. Polish exports of coal are balanced
with country imports at about 10 million ton level. Having in the mind that
Poland would be consider as a high income country the labor cost per capita
there is a few times more than in Indonesia, a one could say that this type of
mine would not bring the financial benefits. In my opinion it is the contrary.
If a mine entity goal is to supply coal for local demand as the fuel for local power
plants then the operation at current market price is feasible and economically
sound. When the market prices increase
above 80 USD then the delivery of coal for longer distances becomes a valid
option (even increase of exports). Generally the deeper coal seams are then the
caloric value and quality increases. Indonesia gradually gets involved in
underground mining not only for coal but also for other minerals and keeps
using deeper located mineral assets. On the other hand looking via Polish
perspective (underground one) at current international market price of coal
almost all open-pit operations in Indonesia shall bring profits. Yet, the
situation is not so nice here although the difficulty level on the operational
side in Indonesia is like a heaven compared to what you find in typical
underground activity. The key factor to the underground mine is the operation management. From all angles
doesn’t matter how you look at it; you shall always ensure to have the know-how,
skilled engineers, reputable geologist and devoted to the job miners. Therefore
Indonesia should outsource those skills on the way of the underground mine
development. While the big coal producers are moving into the power project as they found coal
business to be cyclical and the need for the electric energy high in Indonesia
they shall also look into the high caloric resource of the coal that lies
deeper to run their power plants at the most proficient levels. Cleaner coal
comes along with high caloric values and efficient burning.
What are the directions for coal mining industry in Poland?
In Poland we observe an increased
number of investors who wants to build new underground mines. There is a few of
them (private ones) who wants to reach for energy and coking coal and engage
into the long term contracts to supply the output to Power Plants. Last 20-30
years you could notice a massive close down of governmental coal mines
throughout the entire Europe (UK and Germany) but last few years there is a
change on the investor side. The country has advanced power plants mostly
equipped with environmental installations like Flue Gas Desulfurization (FGD),
low NOx burners, electrostatic precipitators and other technologies that are
optimized for ultra clean burning and high efficiency rates (typical for
Europe) therefore they require a very specific coal from sustainable mine
operation. So in this sense there are similarities to what is happing in
Indonesia with the difference that coal provides for 2/3 of Poland energy
demand and rounds to 85% as a primary energy source.
Where is the edge of Polish Know How?
I would like to focus just on the
significant ones:
Secondary public
education system focused on teaching and job training for miners technicians in
Poland is substantial as thousands of miners are employed and typically they go
for retirement plan after 25-30 years of work. Further the education system
trains professional staff, engineers and scholars at devoted universities and
polytechnics.
Machinery sector in Poland is on the
international standards and in certain cases has a top world leading
achievements. Poland is a great source of manufactures for underground and
open-pit mining, for material and people handling systems starting from basic
loaders to complicated conveyor systems and finishing on the mineral
beneficiation plants. Therefore you can find there great producers of conveyor
belts, rollers, roadheaders, stackers, portal scrapers, crushers, electrical
equipment and others.
Designing
offices and mining institutes are also very specialized and focused on their
own market niche. Therefore an Indonesian investor could choose a specific one
with the most reputation or the best references valid to him.
The mentioned ones are just the
main few, the picture gets more crisp when you discuss the project in details
with your Polish counterparties. Then you can observe not only the technology benefits
but also the financial and economical output of such cooperation. I strongly encourage in taking the effort to
look into the Poland and search a supplier for your project, tender or partner.
What would be a valid advice for Indonesian investors or customers?
The main issue of all
international relations is the trust and flow of information. Enthusiasm about
Indonesian projects is not crossing the national boarder therefore Indonesian
investor seeking goods or services in Poland shall clearly and slowly explain
every detail. After all it transfers into SWOT analysis on the business ground
case. Later you can expect to receive a tailor made offer or a solution.
For Coal Asia, Robert Machnik -
PM at PT. Gistec Prima